Challenge

Westgate Global was contacted by food production company, Sweetdreams Confectionery Ltd, with a requirement for the installation of a high-quality, robust warehouse segregation system that met stringent hygienic standards. The system needed to provide a clear division between its warehouse and food production lines, and be installed with minimal disruption to operations.

The tall warehouse structure presented additional complexity, as the solution needed to ensure complete coverage from floor to ceiling.

Additionally, the project scope included the installation of cleanrooms to support operational efficiency.

Solution

Westgate Global proposed a customised solution using a combination of Hoardfast and Flexiwall. A steel structure was also installed to meet Westgate's structural engineers’ recommendations to support the Hoardfast, ensuring stability and strength for the Flexiwall partition above, which proved ideal for Sweetdreams Ltd’s unique requirements:

  • Hoardfast uPVC: installed at the lower section of the warehouse, up to a height of 2.7m. This system provides a durable, hygienic barrier essential for maintaining food safety standards.

  • Flexiwall: installed above the Hoardfast panels extending to the ceiling, to create a seamless and secure full-height partition.

This combined approach ensured complete segregation between the warehouse and food production areas while complying with hygiene regulations.

Westgate Global also integrated cleanrooms into the design, enhancing the facility’s functionality and supporting Sweetdreams’ operational goals. 

The project was completed within a rapid 6-week timeline from ordering, minimising production downtime and disruption.

Key outcomes

Enhanced hygiene standards
The combination of Hoardfast and Flexiwall ensures a hygienic and effective barrier between operational zones.

Optimised facility layout
Cleanrooms were seamlessly integrated into the solution, adding value to the client’s production capabilities.

Efficient installation
Despite the project’s complexity, Westgate Global delivered on time, highlighting its expertise in large-scale warehouse modifications.

Westgate Global’s ability to deliver a comprehensive, flexible, and hygienic warehouse solution set it apart. By addressing all aspects of Sweetdreams’ requirements – tall warehouse partitions, hygiene compliance and cleanroom integration – the company demonstrated its commitment to delivering high-quality, tailored solutions.